Design Service

Turning cat behaviour, corrugated structure and your brand brief into production-ready cat furniture.

Design Engineered to Manufacture

Your Ideas, Engineered to Manufacture

A great scratcher balances feline appeal, structural soundness and cost. Our designers work alongside production engineers so every concept is buildable from day one — no expensive surprises at the sampling stage.

From a mood board to a die-line, from a brand guideline to a printed prototype, we own the full creative-to-production pipeline in-house.

From cat behaviour to cardboard form.

Zhizao develops corrugated cardboard cat scratchers across five focused families: scratcher boards, houses and beds, lounge beds, modular sets and interactive scratchers.

Our four-person design team works through behaviour, geometry, flute selection, printing, assembly and carton efficiency so each new model is attractive to cats, clear for buyers and stable in production.

Zhizao modular cardboard cat scratcher in a home setting
01Cat behaviour

Support scratching, stretching, hiding, climbing and lounging.

02Product families

Extend B, H, L, C and T/CT series logic into a coherent range.

03Corrugated structure

Balance flute, layers, strength, edge feel and product weight.

04Production readiness

Design for die-cutting, gluing, assembly, packing and shipment.

From Sketch to Cat-Approved Sample

Every design starts by observing how cats actually use vertical space, scratch surfaces and enclosed hideaways. Our structural designers model dielines in CAD, run load simulations for jumping impact, then hand-cut a physical sample to test in our in-house cat room before finalizing.

This real-world testing step catches durability issues that simulations alone would miss, shortening your time to a production-ready structure.

Design Team

Develop the product, not just the picture.

Choose the design inputs that matter to your cat product: board structure, shape, artwork, modules, dimensions and the way it reaches the customer.

Corrugated cardboard material selectionFlute & paper selection
Structural design for a cardboard cat scratcherShape & structure
Printed surface and colour options for cat furnitureArtwork & printing
Cardboard cat house component customisationModular configuration
Functional dimensions for a modular cat scratcherCat-use ergonomics
Private-label graphics on a cardboard cat scratcherPrivate-label graphics
Zhizao printing process for cardboard productsPackaging & pack-out
Interactive cardboard cat scratcher detailsRange consistency

Your brief, our creation

Each stage turns a product decision into a clear output, from the first cat-use requirement to the approved sample and production file.

01

Define cat use and market

Set the product family, cat behaviour, target dimensions, price position and sales channel.

02

Set the product direction

Establish the visual language, functions, modules and brand fit before detailed drawing begins.

03

Build structure and dielines

Resolve openings, curves, slots, joints, flute selection and component relationships.

04

Develop artwork and materials

Match paper, adhesive, colour, print placement and surface details to the product requirements.

05

Sample and validate

Review cat use, stability, assembly, finish, dimensions and packing with physical samples.

06

Release for production

Freeze the approved revision, inspection points, carton details and shipping information.

“A successful cat product connects behaviour, structure, materials, graphics and packing. The design is not finished until those decisions can move together into a repeatable sample.”
Z
Product development standardZhizao design team

Useful thinking for cardboard cat products.

A few practical ways to connect cat behaviour, corrugated structure, range planning and production decisions.

KB22 Flat Cat Scratching Board

KB22 Flat Cat Scratching Board

KB10 L-shaped Wall-leaning Cat Scratching Board

KB10 L-shaped Wall-leaning Cat Scratching Board

KN38 TV Frame Cat Scratching Board

KN38 TV Frame Cat Scratching Board

KC16 Ladder-shaped 3-in-1 Cat Scratcher

KC16 Ladder-shaped 3-in-1 Cat Scratcher

Let's Design Your Next Cat Product

Tell us about your idea and we'll propose structural concepts within days.